New chamois/pad for our custom cycling shorts

It is just unbelievable the speed of change in fabrics and other equipment for cycling clothing – we have to dedicate so much time to testing new products and fabrics just to keep up with what is available and if we fall behind the cutting edge, our customers let us know pretty rapidly.

Cycling chamoises/pads is an area that is rife with innovation and it is obviously so important that we get it right. We have to update our chamois every year or two in response to innovations in the market and it feels like there is not a prototype chamois in the world that we have not tested.

We have generally not been convinced by the gel pads because of issues with their long term durability and the problems with sweat not passing through the gel and accumulating to give the nappy/diaper feel. We think that we have found the world’s best chamois now though:

chamois for custom cycling shorts

This chamois instead of using foam or gel uses a high density fibre mesh (a bit like wire wool but denser and softer!). The beauty of this is that it is much more breathable than high density foam or gel, so it allows sweat to pass through it much more easily, but unlike foam, will not retain any of the sweat. It is just as comfortable and durable though, giving the same levels of support in exactly the right places.

custom cycling shorts chamois detail

The surface of the chamois has no seams and incorporates carbon threads that help to distribute heat away from the main contact points of the chamois, so together with the mesh padding, avoid the “clammy chamois” feel which you can get at the end of a long ride when it is hot.

Then to top it off there is an anti-bacterial treatment that will not wash out, that to put it bluntly keeps the chamois smelling fresh and you free from infections no matter how many training hours you are putting in.

We have the carbon mesh chamois in both female and male versions, as the contouring of the pad is completely different for each.

We are really proud to be delivering this kind of cutting edge innovation to our clients so that they can enjoy the kind of technological solutions that pro riders have the privilege of enjoying.

Delivery time guarantee for custom cycling & triathlon kit

Our industry of making custom cycling and triathlon kit has got a terrible reputation for delivering late. We have heard plenty of stories from clients coming to us about reputable British suppliers (and others!) supplying kit months late, which is frankly unacceptable.

guaranteed delivery for custom cycling and triathlon kit

So for 2011 we are going to offer a delivery guarantee on all our orders, because we do not miss our deadlines. The way we work is that once a design has been approved by a client we then give a date by which the kit will be dispatched. Outside of the peak season (May to July) this is generally 4 weeks, sometimes a week more, sometimes a week less, depending on how busy we are. In peak season it is generally 5 weeks, sometimes 6 (and very occasionally 7 if we are really pushed). Whatever the delivery time is at the time of the design being approved, we will stick to it and for every working day that we are late in dispatching the kit, we will give a 2% discount.

We have been growing our production capacity at approximately 35% a year for the last 3 years, because we have not been able to make enough kit to meet demand, but we refuse to offer this as an excuse for late delivery. It is time that our industry stopped making empty promises about delivery times and started putting its money where its mouth is!

RPC Team Cycling Kit

We have been supplying the Richmond Pro Cycling team from the USA for a few years now. They are based in Virginia and are unique in that one of their founding principles is to use cycling to teach leadership and motivation to deprived communities, helping kids with nothing to live for to find some focus. So they go into communities to teach kids to race bikes, but at the same time teach them self-discipline, teamwork and to aspire to a better life.

club cycling kit

They are a pro team so they rely on sponsors, but because they do so much for their local community they make themselves a much more attractive proposition. We are very proud to supply their team cycling kit and we look forward to seeing them race with our name on their jerseys again in 2011.

A Day in The Life of RPC from craig dodson on Vimeo.

If you want to find out more about how RPC work or make a contribution, speak to the team leader, Craig Dodson (contact details on their site).

I-team Cycling Club Kit

We are very proud to supply the kit to one of the most active online cycling clubs, I-Team CC. They have over 200 members worldwide and organise racing, coaching and training activities for their members and they all get to wear the great looking kit!

i-team custom cycling jerseys

I-team cater for all ages and abilities and they offer support for whatever your cycling aims are – here is what they say about themselves: “Something fundamental to i-Team is that we don’t just talk about doing something – we do it. From crazy ideas like roller blading up Mont Ventoux, to finishing a team of over 20 riders in the Etape du Tour, winning 2 National Championships, placing 9 youth & junior riders in to British Cycling Talent Team & 2 Juniors riders placed on the Olympic Development Team.” You can contact them via their site if you are interested in being a part of their online cycling club.

They have been a fantastic client to work with and we look forward to supplying more of their distinctive kit – they were kind enough to send us the following feedback:

Hi Nicole,

I would like to add the following feedback from my experience with your company so far – please feel free to include it as a testimonial on website etc.

“The clothing that a team wears is a major factor in the forming of a team’s identity. The importance of getting the right balance between style, value and quality should not be underestimated, nor should amount of time & effort it may take to get a design from the drawing board to manufacture.

Our team jersey design is particularly complicated, being asymmetrical, with a number of subtle design features and so we always have to work closely with suppliers to get things the way we like it.

Since 2003, we have tried suppliers from Italy, Belgium & U.K. and I can report that working with Carvalho Custom has been a breath of fresh air.

What especially impressed us was the great communication at all stages from initial enquiry, through to the prompt delivery – and the quality of the final product.

With this in mind, I would strongly recommend Carvalho Custom to anyone requiring a supplier of quality custom team clothing.

Thank you Carvalho!

Regards,

Guy Watson

Team Owner www.i-team.cc

Big Bad Bike Ride Charity Cycling Shirts

We have been making jerseys for the Big Bad Bike Ride for a few years now. This year they had 158 riders and have raised over £53,000 at the lastest count.

charity cycling shirts

The organiser is Graham Kennedy who has received an MBE for his charity raising work – he set up the BBBR in 1991 to raise money for Ataxia UK (a Friedreich’s Ataxia research charity) and they have so far raised over £600,000. He also obviously knows how to organise a good time for all the riders and the post ride party is legendary. If you would like to take part in the next BBBR ride, then you can contact them via their website.

charity cycling jerseys

If you are doing a charity cycling ride, then we will make your cycling jerseys with no design fee (using our semi-custom online cycling jersey design program )if you agree to post on our facebook page. Read more about this offer for charity cycling jerseys by clicking the link.

Egen Designade Triathlonkläder

Företaget Carvalho Custom är baserat I Portugal och är en av de ledande leverantörerna av klubb/team kläder till Irland, England och många andra länder i världen inklusive Sverige. Carvalho Custom:s mål är att leverera professionella triathlonkläder med bra kvalité till lågt pris. Det som de levererar till klubbar och team är till punkt och prickar detsamma som levereras till professionella atleter.

Egen Designad Klubbkläder

För närvarnade tillhandahåller vi anpassade triathlon kläder till många av de ledande klubbar och team som finns I Europa och våra priser är vanligtvis 30-40 % lägre än nordeuropeiska leverantörer. Detta beror på att vi levererar och tillverkar våra kläder direkt I Portugal och att vi inte använder oss av dyra distributionsnät.

Vi använder full sublimering utskrift och kan producera mer eller mindre av något motiv med de allra bästa tyger och material som finns på marknaden. Vid högsäsong (maj t o m juli) levererar vi våra kläder på mindre än 5 veckor från det att designen har godkänts.
Carvalho Custom är beredda att erbjuda en ekonomisk garanti på dessa leveranstider (2 % rabatt per missad dag för utsatt deadline).

För din design betalar du en engångskostnad på 150 euro (€). Du kan ha så många olika färger du vill i din design utan extra kostnad. Vi kan producera en design baserad på skisser eller kopierade befintliga konstruktioner. Carvalho Custom ber dig bara att skicka in den bästa uppsättningen på bilder du har.

Den minimala beställningen per klädesplagg är satt till 10 stycken (olika storlekar är naturligtvis möjligt).
Beställer du mindre än 5 stycken av ett plagg så betalar du 50 % extra.

Leveranskostnaderna ligger på låga 1 euro (€) per plagg för registrerad leverans inom 3 till 5 dagar. Vi debiterar dig den exakta kostnaden. Vi skickar gärna ut några prover så att du som kund får testa, känna och se produkten utan kostnad.

Priserna är exklusive moms (23 %). Om köparen (teamet, klubben, föreningen) är skatteregistrerat så kommer det inte att debiteras någon moms eftersom kläderna säljs som en exportvara från Portugal till Sverige.

Du kan kontakta oss på nicole@carvalhocustom.com eller så kan du kontakta Per Wangel U23 topp triathlet från Sverige som Carvalho Custom är stolta att sponsra. Per har lovat att svara på alla frågor du har kring Carvalho Custom eller om kläderna. Per Wangel når du lättast på perwangel322.@hotmail.com eller 070-182 92 45.

Sportive Kinross cycling jerseys

We have been very proud to supply Kinross CC with cycling jerseys and as with many of the clubs we supply, we were very happy to help them out with some jerseys for the Kinross Sportive they are organising for April 23rd 2011, particularly as they are supporting the hospice CHAS with proceeds from the event.

This has to be one of the most beautiful and exhilerating places in the UK to ride a bike and above you can see a preview of what the Sportive will involve.

We wish all of the organising committee the best of luck – must be an utter nightmare to organise an event like that!

Bath Amphibians Club tri kit

Bath Amphibians is one of the leading tri clubs in the country and we have been supplying them for a few years now. They are a club that takes training, winning and having a good time all equally seriously and they cater for all talent levels (from lack thereof to world champions!).

bath amphibians club tri kit

Above is a photo of their female team winning the CTS coastal series wearing their Carvalho Custom club tri and cycling kit.

Edo van der Meer wins Veenendaal tri

We are involved with sponsoring the kit for a few leading tri teams – it is great for us to have pro triathletes training and racing in our kit for helping with product development and in Holland we sponsor the leading pro tri team SBDN Davilex.

The SBDN team have had a fantastic 2010 and they have just won the Veenendaal olympic distance tri – they managed to win male and female races which was a bit greedy…

custom men's tri top

Her is Edo van der Meer on his way to victory wearing our custom tri suit.

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