New bio-ceramic cycling jersey fabric

We try very hard to keep all our fabrics bang up to date, but frankly with the rate of development of new fabrics it is very hard work. Not a week goes by without us receiving a new fabric to test and the pro riders we use to test them are always trying out something new for us.

A lot of the new fabrics are in fact pretty similar to the old ones, but sometimes something quite special comes along. So we have a new cycling jersey fabric, which is from the new family of bio-ceramic textiles. These are supposedly the big secret behind the clothing using by the GB Olympic cycling team, which had to be burnt after they were used so that nobody could copy them.

Bio-ceramics are natural materials consisting of a combination of mineral and ceramic oxides. This mixture is fused together at a very high temperature and the result of this is a bio-ceramic material which is capable of emitting far infra-red light (FIR). FIR penetrates deep into muscles, to promote blood flow, which means more oxygen can be delivered to them to increase their recovery rate. The end result is greater endurance and fewer aches and pains.

bio-ceramic cycling jersey fabric

Our new fabric, Bio-Cerâmica is fantastically soft to the touch, is resistant to threads pulling and is stretchy for a great fit. It is not going to transform you from a back of the bunch grunter to Bradley Wiggins, but every little bit helps!

The joy of running a cycling club

We regularly deal with the poor schmuck who has been blackmailed or otherwise bullied into organising custom kit for a cycling or triathlon club – by the time they get in touch with us, they are normally close to breakdown having spent months begging club member to VOTE ON THE NEW KIT DESIGN and to MAKE THEIR MIND UP about WHAT KIT THEY WANT and to PAY UP IMMEDIATELY etc etc.

We try our best to make the process of ordering and getting designs done as painless as possible (we can work from a crayon sketch if necessary, you can send logos in any format and we will redraft as many times as required for example), but Kit Manager has to be one of the hardest and most thankless jobs in the world of sport.

I had to share this video with you on the joys of running a cycling club:

We can distribute your charity cycling jerseys for you!

If you would like to organise some jerseys for a charity cycling event or similar and have to take orders from many individuals and post out a load of kit, why not let us take the strain?

We can take orders from individuals taking part in your event, receive payment from them and then distribute the kit. All you have to do is decide a design and then put your feet up and put the kettle on….

Our standard charges are EUR3.50 per dispatch for one item and then EUR2.00 for each extra item added. In order to get our standard prices, we will have to ask that at least 10 of each item are ordered. If you would like to raise some money for your charity through the sale of the clothing then we can organise this too.

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Baby cycling jersey

With some spectacular bad timing, Nicole and Charlie who run the front end of Carvalho Custom between them, managed to have babies within a couple of months of each other. To commemorate this fact (and in the interest of promoting cycling to younger generations) we have brought out some baby size cycling jerseys in sky blue and a more unisex dark blue and pink.

salvador

salvador

We managed to get Salvador to agree to model his new jersey, (although he wouldn’t extend to smiling for the photo). It is an exact replica of our full size cycling jerseys, made out of the same microfibre and with three back pockets for him to carry his gels and rain gilet. They do make an incredibly cute gift to offer a cycling-mad friend who has just had a baby!

These jerseys are available to buy at €24.10 each plus €5 postage. We sometimes sell these mini cycling jerseys for teams to hand out to sponsors and for other promotional activities so if you are interested in having some made, please get in touch.

baby cycling jersey

This is the Carvalho Custom pink & blue baby cycling jersey, modeled by the absolutely gorgeous Scarlett! You can buy now below the pink and blue version, for other versions, please contact us. To buy the baby cycling jersey click here

New self-guided cycling tours in Portugal

For anyone interested in doing a cycling tour, you should consider a2z Adventures – they are one of the leading cycling tour companies in Europe and offer mountain bike and hybrid tours for varying abilities. Pedro, who is the boss, has been a great friend of our company, so we are more than happy to give them a plug on our blog!

They have just started new self-guided cycling tours in Portugal, which offer luggage transport between hotels, detailed route guides and emergency back up support and of course you can save a fair amount by not having to pay for a guide. It also makes smaller groups more viable.

a2z will take you to some really undiscovered corners of Portugal and have many years of experience running cycling holidays, so you will be in great hands.

Semi-Custom Cycling Jerseys

We have had a lot of requests for a semi-custom service and so here it is! So rather than full custom jerseys, where we can produce any design you require, for semi-custom cycling clothing, we have three base designs that you can choose from. You can then specify any colour combinations that you require for the base of the kit and then you can have your club name or whatever text you require in all the places it says “your name here” on the template. You can also add logos to the design and position them where you wish, but this costs extra. We will produce a digital version of your design for you to approve. You can also design your own cycling jersey online here using our templates. Choose your colours, text and logos and then download a jpeg of the design.

The cost is €90 per design (as opposed to €150 for fully custom designs), which allows you to have any colour combinations and any text in any font in the positions shown. Then for each logo there will be an additional charge of €25. Once you have paid this design fee you can order any items from our cycling range (jerseys, bib shorts, arm warmers, mitts, jackets etc), but a 50% surcharge applies if you order less than 5 of an item – unless your total order is worth more than €1500 in which case there are no surcharges.

option 1

option 1

option 2

option 2

option 3

option 3

You can download our 3 options for semi-custom designs here if you would like to have a go at the artwork yourself or you can just explain the colours and text (and logos) that you would like to see and we will produce your design from your description.

Click Here to Download semi-custom 1 design template Illustrator
Click Here to Download semi-custom 1 design template JPEG
Click Here to Download semi-custom 2 design template Illustrator
Click Here to Download semi-custom 2 design template JPEG
Click Here to Download semi-custom 3 design template Illustrator
Click Here to Download semi-custom 3 design template JPEG


Our new tri suits

We launched our new custom tri suits at the TCR show in London – in new male and female versions they feature a more contoured fit than our previous tri suit, to give a more waisted feel to them and more grip on the legs, which means that there is no loose fabric on the midriff and thighs when you come out of the water. We have also shifted lycra to Power Lycra, which gives more compression and a more figure hugging look.

our new custom tri suits

our new custom tri suits

Finally there is a seamless front panel to minimise drag in the water and to make sure there is no friction from seams on the front torso. If you would like to see for yourself, why not ask to see some samples!

Cycling jersey and tri suits design templates

If you would like to design your own cycling jersey, tri suit or other items of cycle and triathlon kit, please download one of the templates by clicking one of the links below. It doesn’t matter how you send your designs to us as we will produce a professional version for you to approve. You can send us photos to copy, a description even a pencil drawing. Whatever is easiest! And remember there are no limits to the number of colours or logos that you can use. You can also find more tips on how to make great custom designs here and find out about our semi-custom cycling jerseys here.

Click Here to Download Cycling jersey design template Illustrator
Click Here to Download Cycling jersey design template JPEG
Click Here to Download Tri suit design template Illustrator
Click Here to Download Tri Suit design template JPEG
Click Here to Download Female Tri Suit design template Illustrator
Click Here to Download Female Tri Suit design template JPEG
Click Here to Download Tri Top design template Illustrator
Click Here to Download Tri Top design template JPEG

Custom buffs

They are goofy, but everyone loves a buff. The latest piece of must have gear for high performance athletes is the buff, to mark you out in the crowd as someone who doesn’t take their sport too seriously.

We can make your custom buffs to any design; no limit to colours or logos – just design your own buff, talk it over with us and 4 weeks later you can be the proud owner of one of the coolest and silliest custom hats on the market. All this for €6.10 (plus tax)!

Wider fit jackets now available

We have just added a new option to our range for jackets in a wider fit. Our original jacket shape is tailored for skinny cyclists and provides a fantastic fit for those who are not carrying too many extra pounds and like to have a figure hugging silhouette.

The new ‘wide fit’ jacket is better suited to those who want a more comfortable fit and also for triathletes who are bulkier because of the extra muscle mass. Please enquire for more details.

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