New fluorescent colours for custom cycling jerseys & jackets

We have added fluorescent yellow to the colours available for our entire range of custom cycling clothing. We also have silver reflective strips that can be added to existing designs to make you more visible in murky conditions – these are typically added to the backs of jackets and on shoe covers.

custom cycling clothing flourescent

If you need help with developing or improving your club cycling clothing design, then please get in touch with us and one of our graphic designers will work with you directly to come up with a fantastic looking design. We do not charge any extra for this development work.

Race Around Ireland – Europe’s toughest cycling race

We are back this year to support the Race Around Ireland, one of the world’s most famous cycling challenges. It is 2100kms, which you need to finish within 5 and a half days – sleep is for the week and it loses you time. This year the race was overbooked and the 2016 race is already nearly booked up.
We made the custom cycling jerseys for the race and here you can see the solo competitors at the start presentation, trying to hide their fear with a carefree grin – it doesn’t fool us though.

rai 2015 custom cycling jerseys

The race starts in Trim in front of the castle and also serves as a qualification for the big daddy of endurance cycling racing, the Race Across America.

race around ireland 2015 start

Custom cycling & triathlon clothing at fair prices

10 years ago, cycling was for the most part a gritty unglamorous sport, all about suffering and camaraderie, whilst triathlon was a minority sport for nutters; equipment tended to be functional and choice was limited. Things could not be more different now, with all sorts of premium brands bringing some bling to the market and a seemingly never-ending choice of exotic equipment available, be it bikes, clothing, electronics, drinks, nutrition, training regimes and so on.

Sometimes it is easy to get lost among the glamour of the big brands that spend millions on advertising and sponsor the top teams and athletes; meanwhile, there are a few companies like Carvalho Custom that have eschewed the bright lights and kept plugging away focusing on producing pro quality kit but without the astronomical price tags. We have managed to keep our feet planted firmly on the grand and have never spent any money on marketing campaigns, instead relying on word-of-mouth and generally keeping our costs down to a minimum (for example by selling direct from Portugal to the world, rather than having regional distributors). It means that we can pass on these savings to our customers, so our prices are very attractive for the quality that we supply.

Having said all this, the bad news is that because of the increase in our costs of raw materials as we have upgraded many aspects of the kit we supply, we are making our first price increase for 3 years (an increase of around 5%). The good news is that if you are buying from the UK, then the 20% decrease in the value of the Euro against the Pound over the last 6 months or so means that our kit will be a lot cheaper for you! We are not going to apologize for putting our prices up because we still believe that we are the most competitively priced supplier of high end kit.

custom cycling clothing

So if you are after a glamour brand on your custom cycling jerseys or club tri suits, then we are probably not for you; but if you want the best value-for-money available for top end kit and a team that is truly dedicated to customer service then perhaps we are the right custom cycling & triathlon kit supplier for you.

Shu Pillinger – first British woman to complete RAAM

In a heroic effort, Shusannah Pillinger has become the first British woman to complete RAAM, 3000 miles cycling across America in 13 days. Averaging around 250 miles a day and sleeping for just an hour or two each day it is truly a superhuman achievement. We were very proud to be her custom cycling kit sponsors – if our chamois was good enough for Shu during her 13 days, then it is pretty much good enough for anyone!

Here she is just after crossing the finish line, somehow with the strength to lift her bike aloft:

shusannah pillinger raam finish

We also supplied the custom cycling jerseys to Generali Race Around Ireland team, who finished RAAM in a very creditable 6 and a half days.

generali race around ireland raam team

Shusannah Pillinger heads off for another Race Across America

The Race Across America is the world’s toughest endurance cycle race – 3000 miles without stopping, to be finished within 12 days. Carvalho Custom sponsors Shusannah Pillinger’s custom cycling clothing, and she has just set off in her attempt to be the first British woman to finish. Last year she made it most of the way, but then fell asleep on her bike and broke her collarbone – I suppose we can forgive her that after spending 9 days riding 300 miles a day on a couple of hours sleep a day….!

female custom cycling clothing

You can follow the race at and via her facebook page. There is also a good BBC article about her attempt here.

Best of luck to Shu and please show her your support on social media!

New carbon biofit custom cycling jerseys

We have been getting our head down and doing some more product development here at Carvalho Custom – our latest piece of cutting edge technology is the Carbon Biofit custom cycling jersey. Using carbon fibre threads mixed in with microfibre allows us to have a super lightweight jersey that is still very strong, which makes it very resistant to threads being pulled and general wear and tear; meanwhile it has a very high wicking capacity (so it helps sweat to evaporate from your body), helps to regulate body heat and won’t stick to you when you start to get sweaty.

carbon biofit custom cycling jersey

The perfect club cycling jersey has to be lightweight, soft to the touch, not cling to skin, hard-wearing, moisture and heat regulating and have an attractive appearance – we think we have pretty much done it all with this new fabric…. This new jersey will replace our current Bio-Cerâmica fabric, which has been a fantastic product for us, but we think the Carbon Biofit is even better!

Carvalho Custom will be sponsoring the Race Around Ireland 2015

We have been sponsors of the Race Around Ireland for 5 years now and we are back again for 2015. The Race Around Ireland is Europe’s toughest cycle race and the rules are quite simple – there is a 2150 km course and you have to get round as fast as possible and when you sleep you lose time. So it is not for the faint hearted if attempted solo, but you can go in teams of 4 or 8. Such is the popularity of the race that they are now full up for 2015 both teams and solo riders and this year will be the biggest year ever in terms of number of participants; the fun/agony/ starts on the 30th of August in Trim and we will be there to wave the brave souls off.

race around ireland start

For Carvalho Custom, the Race Around Ireland has been a chance to get involved with cycling as a sport available to anyone brave enough to give it a go and it has also been a chance for us to work with some serious endurance athletes willing to help us develop and test our kit; for example Shusannah Pillinger who we first met at the Race Around Ireland (and who is attempting Race Across America for a second time this year, in attempt to be the first British female to finish) has helped us develop our female cycling range and in fact our patented halter neck female cycling shorts (now licensed to Wiggle via their DHB brand) were inspired by Shusannah who really wanted to save time on comfort breaks for these ultra long distance events. It is also good to know that if she is happy with our chamois after cycling 4,800 kms almost non-stop across America, then we must be doing something right! Here is Shu half-way across America in 2014 in her Carvalho Custom cycling kit, before she fell asleep on her bike and fell off, breaking her collarbone…

female custom cycling clothing

Anyway, best of luck to all the riders taking part and we look forward to meeting you all in August!

Halterneck cycling shorts patent

It is very exciting to see our halterneck cycling shorts, developed by Carvalho Custom (with utility patents pending and design patents granted), going on sale under license to Wiggle and their DHB brand. We spent a lot of time developing this product – as with many of these things, the final result may appear deceptively simple but the road to get there was a long one! We knew that so many female riders were not buying bibs because it is such a hassle to pull them down when nature calls and we knew that there had to be an answer that did not involve zips, clasps or any straps that needed to be removed. Our halterneck designs with the back straps joining under the arm means that in the riding position the shorts are held up at the back as they would be by normal bib shorts, but when a rider gets off the bike and crouches down, the pressure is relieved on the back straps and the shorts can just be pulled down, as if they were non-bib shorts. The back straps also guide the front straps round the side of the chest, so also resolving the problem of straps rubbing on breasts.

halterneck bib shorts

For female riders who have never used bib shorts, the advantages of them are:
– the chamois is held in position up against your backside so it does not shift out of place at all, or rub
– the small of your back will always be covered by the back of the shorts, so there will not be a gap between jersey and shorts
– there is no elastic waist to dig in to your tummy

Wiggle producer a video to show how they work:

And here you can see how the straps allow the back of the shorts to be pulled down when you squat down:

halter neck cycling shorts

You can buy our custom halterneck bib shorts here.

Any commercial inquiries regarding licensing and patents, please direct to or write to us at:
Westfield Technologies Lda
Rua das Camelias, 38
3885-482 Esmoriz

Club cycling & tri kit now 20% cheaper from your European supplier

Being based in Portugal has its advantages of course, not least the beautiful weather for us to ride our bikes in. There are also some good things about running a business from Portugal and selling direct into northern Europe and elsewhere in the world – it is one of the lowest cost manufactures in Europe as well as being one of the leading producers of high end sports clothing, with many of the top cycling and tri brands now making their kit in Portugal. This means that we are able to make premium custom cycling and triathlon kit at very reasonable prices, making us one of the most competitively priced suppliers of high end kit in the custom sector.

Recently with the bedlam that has been going on in the Eurozone, led by our good friends the Greeks, the value of the Euro has collapsed against the good old British pound. So in the last 6 months, the Euro has fallen from less than 1.20 to the pound to today reaching nearly 1.42. This means that our British clients will be paying around 20% less for their orders now compared to mid 2014.

There has been a lot of clothing coming in from China recently also and they have not been able to benefit from this collapse in the value of the Euro, so it means that Portugal is now the place to buy top quality kit at bargain prices!

Fall in the value of the euro means UK clients pay 10% less!

Yes that’s right, because of all the economic shenanigans going on with Greece and so on, it means that a British pound now buys you more than 1.30 euros, whereas a few months ago, it was less than 1.20. As a custom cycling kit & triathlon kit supplier, we sell directly from Portugal to the UK with no British footprint, so that means we can pass on all these savings to our UK customers. For those of our customers who live in the Eurozone, you will still have access to the most competitively priced pro-quality custom cycling & triathlon kit in Europe, you just won’t get the extra 10% off!

custom running briefs

You can download our order form and price list from the footer at the bottom of this page.